Tuesday, July 30, 2013

Another LiFePO4 Cells Voltage Check, 6 months

After 6 months of charging and discharging almost everyday my ESS, the CALB CA180FI cells are still perfectly in balance, without any BMS ... Check out the video that prooves it, as usual ...







DIY ESS - Fan Grid arrived in the mail

From Ebay for 1€ I think, perfect finish and protect the warm air exhaust from the ESS Metal Cabinet







Very cheap grid, good quality, and fast shipping :-)

The All New BMW i3 is here !

The All New BMW i3 is out !

BMW unveiled their much-awaited electric i3 2014 at launch events in New York, London and Beijing on Monday morning, saying the car is a response to global trends of urbanization, and the need for decreased carbon emissions, and more sustainable transportation.


The new all-electric BMW i3 is a landmark in BMW's mission to provide a completely sustainable, electric vehicle that still stays true to the Ultimate Driving Machine moniker. The BMW i3 is the first product of the new BMW i sub-brand, and is a truly purpose built electric car. It's a new era for electro mobility at BMW.


The vehicle concept behind the BMW i3 was designed from the outset to incorporate an all-electric drive system. This has numerous advantages over "conversion" vehicles, in which the original combustion engine is swapped for an electric motor. The engineers can design whatever works best, in terms of construction, dimensions and configuration of the electric drive system's components. The car's development is dictated by the characteristics designed into the car by the development team and not by the constraints imposed by a pre-existing vehicle design. For example, the space in a conversion vehicle set aside for the fuel tank or exhaust system cannot be used. In the BMW i3 there is no need for this kind of compromise.


This leads to the LifeDrive architecture concept, which was purpose-built specifically for the BMW i3. It is comprised of two modules; the Life Module, and the Drive Module. Think of the Life Module as the passenger cabin, or greenhouse. It is the first-ever mass produced Carbon Fiber Reinforced Plastic (CFRP) passenger cell in the automotive business, and is a big factor in the cars efficiency. Carbon Fiber Reinforced Plastic is equally as strong as steel, while being 50% lighter, and 30% lighter than aluminum. The result is an electric car that weighs about 2,700 lbs (preliminary US figures).

Due to the lightweight, high tensile strength of CFRP, the passenger cell has added protection, and the battery has less work to do, which allows for the use of a smaller, lighter battery that saves even more weight, reduces charging time and increases range. The light weight design of the Life Module also lowers the BMW i3's center of gravity, making it a more engaging and dynamic car to drive.


The Drive Module, which is constructed out of 100% aluminum, consists of the 22-kWh, 450 lb. lithium-ion battery, electric drive train, MacPherson strut and 5-link rear suspension system and structural and crash components. The battery mounted in the rear, close to the drive wheels, gives impressive performance characteristics while also providing better traction.

Another benefit of the LifeDrive architecture concept is that there is no space-consuming transmission tunnel running through the center of the car, like in most internal combustion powered cars, because of the separate Drive Module. This gives the BMW i3 the interior space of the BMW 3 Series, while only having the footprint of the much smaller BMW 1 Series.


Even the vehicle's key is sustainably manufactured. The source material of the new bio-polymer key is based on castor oil pressed from castor seeds. The owner's manual is also made from renewable resources.

The interior is made using high quality renewable sources and recycled materials. The BMW i3 has the Next Premium interior, which blends sustainable resources with a premium feel for the same interior quality as the BMW 5 Series Sedan. 25% of the plastics in the interior and 25% of the thermoplastic parts on the exterior are made from either recycled materials or renewable sources.


According to studies carried out as part of BMW's Project i, involving more than 1,000 participants and conducted over some 12.5 million miles, it was revealed that the average daily distance covered was around 30 miles. The BMW i3 will be able to travel 80 to 100 miles on a single charge. This can be increased by up to approximately 12% in ECO PRO mode and by the same amount again in ECO PRO+ mode. It is able to recharge in only 3 hours with the use of a 220V Level 2, 32-amp J1772 charger. The SAE DC Combo Fast Charging, which charges the BMW i3 up to 80% in 20 minutes, and 100% in 30, can be had as an option.


In order to reduce range anxiety, a rear-mounted 650cc, 34 hp, two-cylinder, gasoline-powered Range Extender generator is available, which roughly doubles the vehicle's range. When the battery gets to a certain level, the Range Extender starts and maintains the battery's current state of charge. The Range Extender never directly drives the vehicle's wheels. The Range Extender adds roughly 330 lbs. to the vehicle curb weight and has a fuel capacity of 2.4 gallons.


Since 1999 according to the DOE, average gasoline prices in America have increased from approximately $1.136 to $3.618, or about a 218%. In the same time, the pricing of electricity has increased from 6.6 cents to 9.9 cents, a change of only 50%, making electricity a far more attractive commodity from a pricing standpoint.

BMW i3 Quick-Reference Highlights.
- Pricing (before federal or local incentives) starts at $41,350; $45,200 for Range Extender model. Destination & Handling Fee not included.
- On Sale: Q2 of 2014 in the USA.
- BMW's 360 Electric electro mobility services.
- BMW i Remote app, which connects with the car.
- BMW Navigation is standard.
- BMW Intelligent Emergency Call ('eCall"), Anti theft alarm and Rear Parking Distance Control are standard.


Driving.
- 170-hp, 184 lb-ft hybrid-synchronous electric motor with max. revs of 11,400 rpm.
- 80-100 mile real-world EV range.
- 22-kWh lithium-ion battery, which weighs 450 lbs.
- 650cc gasoline powered Range Extender optional; holds charge, doesn't power wheels.
- 0-30mph in 3.5 seconds, 0-60mph in approximately 7.0 seconds (preliminary).
- Top speed of 93 mph, electronically limited to preserve efficiency.
- BMW's signature, near-perfect 50-50 weight distribution.
- Ultra-tight turning radius (32.3 ft), which is ideal for city driving.
- Macpherson strut front and 5-link rear suspension set up.
- Single Pedal Driving Concept with Brake Energy Regeneration, which feeds power back into battery.
- 3 drive modes: Comfort, ECO PRO and ECO PRO+.
- 3 hour 220 V @32 amps charging time.
- Optional SAE DC Combo Fast Charging allows for 80% charge in 20mins; 100% in 30 mins.


Chassis and Body. 
- Purpose built construction. World's first mass-produced CFRP-constructed electric vehicle.
- Built on innovative LifeDrive architecture composed of two parts: Life Module and Drive Module.
- Life Module is essentially the cabin, constructed from Carbon Fiber Reinforced Plastic (CFRP).
- Drive Module is where all of the powertrain components are housed.
- Drive Module is made from 100% aluminum.
- Magnesium cross-member for instrument panel saves 20% weight vs. steel.
- BMW 1 Series external footprint with BMW 3 Series interior space.
- Adaptive Full LED headlights and LED taillights (standard in US market).
- Weighs in at roughly 2,700 lbs.(1224 kg)
- No space-consuming transmission tunnel dividing car's interior.
- Pillar-less design with rear coach doors allow for easy entry and exit to rear seats.
- Driver-oriented super-ergonomic controls.
- Three vehicle Worlds (trim levels): Mega (standard in US), Giga, and Tera.
- Standard 19-inch light alloy wheels with unique 155/70 all-season tires. 20-inch light alloy wheels optional.
- No transmission tunnel and low console allows for Slide-through Experience, which benefits urban driving by the ability to exit from the passenger side.


Sustainability.
- Made with sustainable, renewable materials.
+ Instrument panel surround and door trim use fibers from Kenaf plant.
+ Carbon fiber reinforced plastic (CFRP) roof panel is made partially with recycled CFRP from manufacturing process of other components
+ 25% of plastic used in interior comprised of recycled materials.
- Dashboard wood trim crafted from responsibly-forested eucalyptus.
- CFRP components are sustainably produced in Moses Lake, WA, USA, where the factory uses hydroelectric power.
- The Leipzig, Germany assembly plant uses wind-generated electricity.
- Olive-leaf extract is used to tan interior leather surfaces.

Monday, July 22, 2013

DIY ESS Kit - Kit #1 for Sale, Now it's your turn !

Now that the Kit Building Documentation, the Components List, the User Manual are finished, and that the first 5 Arduino Leonardo boards have been shipped to me, I am happy to announce that I can start selling the first kit of my LiFePO4 DIY ESS : Kit #1 for 490 EUR



Now it's your turn !


DIY ESS Kit #1 is composed of the base to build your own LiFePO4 ESS :

- The brain of the system : Arduino Leonardo board flashed with my Program : Save hundreds of hours of testing, tuning and programming

+ PROGRAM


- The Kit Building Documentation: Detailed steps to build the ESS, even if you are not a specialist 



- The Components List: Simply lists all the Components needed and the Vendors contact details


- The User Manual: The daily use instructions, including Safety and Battery Pack protection hints




  And this is what you should get:

If you want to purchase the DIY ESS Kit #1, please get in touch with me by Email providing your Name & Shipping Address

Sunday, July 21, 2013

DIY ESS Kit User Manual is finished

Finally the last document for the build of the DIY ESS is written, just finished it 5 minutes ago
After the Kit Building Documentation and the Components List, this last step will cover the daily use of the newly built DIY ESS:

- In Case of any Problem/Emergency

- Switch ON the ESS

- Switch OFF the ESS

- Protecting the ESS battery pack for long period of no use

- Protecting the ESS battery pack from Low Generation or No Generation at all

- Forced Charge Mode






EVTV Friday Show - July 12 2013

- Jason Horak takes 60 Sky Energy Cells down to 64 volts, recovers ALL of them, and drives his car 87 miles
- Jason Horak develops an easy Soliton 1 on the fly configuration program
- Design choices for the Electric Karmann Ghi.




Oops, another fire in a Boing Dreamliner; Jack thinks it linked to the APU battery packs

Better Place continues with reduced equipments 

The very first gas station

Geico does not want to insure Electric Cars in Hawaii

Looks like Jack finally cracked and ordered his Tesla Model S : not the cheapest version ...


Jason Horak and his Daytona EV: takes 60 Sky Energy Cells down to 64 volts, recovers ALL of them, and drives his car 87 miles

He develops an easy Soliton 1configuration program and shares it online


Design choices for the Electric Karmann Ghia

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