Showing posts with label voltage. Show all posts
Showing posts with label voltage. Show all posts

Saturday, March 22, 2014

LEAF Battery Modules - Charging faster with a bigger Charger, to 4.1V this time ....

After fully discharging the AESC / Nissan LEAF 3-Module Pack this week, I charged them again, this time using an older LiFePO4 24V Charger, putting out 300W or so

Charging is 3 times faster this way

Also added a DC breaker in the middle of the pack for safety




This time, I charged them up to 41.V per half module
Everything is fine : No heat, no half module voltage going up crazy ...



1.4 kWh used for charging up to 4.1V



After this, I discharged, charged, recharged, discharged, and loosing count now ...



New step: Charge to 4.2V per half module 

LEAF Battery Modules First Discharge through a Grid Tie Inverter

After Charging these 3 AESC or Nissan LEAF BAttery Modules up to 4V per half module, I now discharge them down to 3.6V

No BMS, just a good Bottom Balancing ....






Sunday, January 26, 2014

New DIY Project: A LiFePO4 Charge Controller

A new project I have been working on these last weeks: A LiFePO4 Charge Controller to be able to Charge LiFePO4 cells from any source: Solar, Wind, AC Charger, and Discharge into anything

Fully Automated and tunable of course to suit any numbers of cells 

Ready for high current with quality top of the line components


Sunday, November 17, 2013

DIY ESS - LiFePO4 CALB CA180FI Voltage Check

As I was moving my ESS upstairs one month ago,  and split the CALB CA180FI battery pack in pairs, I shot another small video doing a cell voltage check, and as usual, they are all in balance ...



The ESS battery pack is now charged and discharged fully in winter, using the low cost electricity provided by our energy provider TOU - Time Of Use - to charge, and discharging into our home grid during peak hours, mostly for heating, cooking and lighting



Thursday, November 14, 2013

Testing Wattson Transmitter to make it work for the US & Canada SplitPhase Consumer Units - Part 3

Last night, at 03:30AM, I finally made a Wattson unit work on a simulated US Split Phase Electricset up

This Wattson unit displays the our home usage, divided by 2 more or ess - see real usage below at 715W - : It have managed to change the Voltage Setting - to 110V - so that it thinks it is reading power usage in the US


Here I tried 115V


This is how you can change it, using the New Holmes2 Software from Energeno


Real Usage, displayed on another Wattson, with unchanged Voltage Setting




It looks easy, but it was not ...

I started after diner and, after making my own Y cable, I then picked one Wattson unit to try and change its Voltage Setting: I bought few units from the UK in the last months, some old, some more recent, and every time I had to use Holmes and Holmes2 when I learned it came out - Thanks to Mark Elliott at Energeno via Twitter - checking this 'Enable Generated Logging', or 'Activate Generation Mode', depending on the software version

On the new version of Holmes2 I noticed that many more Settings were now available, like language - new ones -, currencies - new ones too, including USD -, and Voltage : This last one is by Default set to 230V - from the UK mains standard voltage I guess - and this is what the Wattson display unit uses to determine the Usage in Watts : It take the Amps it receives from the Transmitter and multiplies them by this set - fixed - Voltage to give Usage in Watts - not perfectly accurate, because Voltage goes up and down too depending on the loads, by good enough -

But, I played with this voltage and realized the new set value would never be saved ....

And since my whole experience here, is a bit - a lot - based on this, I will have to make the Wattson hold it this time ...
So I thought, maybe it is a Wattson firmware version issue: this new settings are made possible to new units coming to the market, and this would make sense !

I took an old unit, plugged it into my Mac and launched to Wattson Loader program, which I discovered needed a firmware file ... I looked for it online, and after forums, finally found it as an attachement onto DIY Kyoto/Energeno Knwoledge base - great BTW -


I was happy to find it, and saw also that 2 of my older Wattson units would never be able to be flashed, because they do not have this Clock function, meaning they are from an older generation

So I used a more recent Wattson, that glows Green when Net Usage is negative - not Orange -, for the first time, I flashed a Wattson unit with a new Firmware

After that, weird messages and moving dashes were displayed, until I reset the unit using a pin in the top center hole, and started saying 'Hello Wattson'


This new firmware changes many things, especially when using the top central pushbutton, the display modes, there is New Settings Menu right on the Wattson unit, without plugging into a computer, etc ...

Now I used the Holmes2 to try and change this Voltage Setting, and the software was freezing after few seconds of use; I tried numerous times, quitting, killing it, restarting the Mac, which drove me crazy

After a while, I started to use another software called Wattson Settings, which allows to change Settings but not this Voltage .... Jeeesss
But it has a console tap whch is very cool because you can see the Serial Commands sent to Wattson, and received from it: Here I tried to find the Voltage Setting Commands ... => Good Luck :-) 



And I finally found, in Energenno/DIY Kyoto Knwoledge base - again -, a procedure to Erase a Wattson unit's Memory - which holds 28 days of logs - via this Wattson Settings console; This did it for me: it erased the memory, and then when I used the Holmes2 again, no more freezing !! -Tha's what I thought, the software got stuck trying to retrieve logs from the memory and the change of firmware in between probably messed it up ...

I then could change this Voltage Setting, save it and the Wattson unit would reboot - very quickly - and display the Watts based on this new Voltage value ! Wow, it works :-)

So it should be fine now for Split Phase Electricity Consumer Units in USA and Canada !



and I updated my notes on this


Sunday, November 10, 2013

Testing Wattson Transmitter to make it work for the US & Canada Split Phase Consumer Units

Last night and continuing today, I am in the process of testing Wattson transmitter capabilities to adapt to US and Canada Split Phase Consumer Units ...

Energeno is in still (?) waiting for UL Listing in the US, and other certifications I think, and their great Energy Monitor Wattson is coming to this new market soon

But in the meantime, I wanted to investigate and see for myself if I could make it works without waiting

Problems:
- With the Split Phase system in the US and Canada, consumer units have 2 hot wires carrying the 2 phases, split into 2 "legs", a left and right side column of breakers in the consumer unit; They have 2 sets of breakers bringing 120V AC fed by 2 different lines 
- Solar systems feed their Generated electricity to 240V directly 


What should be done to make it work:
- We have to measure the current passing through both "legs" and add these 2 to get total current, multiply it by 120V to get the Usage in Watts
- To measure 240V Generation at the output of the Solar Grid Tie Inverter, we need to measure one leg only


Findings: 
- If I plug a CT / Current sensor in socket 1 (normal usage set up), and another one in socket 2 of the transmitter, these 2 readings add up (perfect to measure both legs of a 120V consumer unit)
- Adding another CT / Current Sensor on the Production leg, and plugging it in the "Sun" socket, the Net Usage displayed on Wattson is 1 + 2 - Sun 

... to be continued ...









Before that, I opened the Transmitter to see how it is made, and measure some contacts




Thursday, October 17, 2013

Vectrix NiMH Battery Pack Self Discharge after 4 weeks

Busy with another activity, I did not use my Vectrix in the last 4 weeks, and like it happened while I was on vacation, for the same duration, the Battery Pack shows a loss of 4 bars after 4 weeks, so it is like 1 bar per week

Also Voltage is showing 130V, and it is usually around 141-143 after a full charge, and the lower limit of 125V triggers the Red warning on the dashboard

So this time, I plugged it a full refill during the night 


Next morning, this is what I got: Fully charged and 139V

And 2kWh used to fill up ... I usually use 2.2kWh after a 5 to 6 bars use, so I was not very far from that

I then went for a good 25km ride and plugged it again to charge overnight
This morning, it shows 141V, so it is getting better I think

And exactly the same 2kWh consumption 

I will ride it like I did fro the last 3 years, having lunch with my former colleagues in Saint Ouen ... 

Thursday, August 29, 2013

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